• RTLF-2400-Continuous-Foaming-Line-Structure
  • RTLF-2400-Chemical-Storage-Tank-System
  • RTLF-2400-Chemical-Mixing-Head-System
  • RTLF-2400-Chemical-Mixing-Head-System
  • RTLF-2400-Continuous-Foaming-Line-Structure
  • RTLF-2400-Chemical-Storage-Tank-System
  • RTLF-2400-Chemical-Mixing-Head-System
  • RTLF-2400-Chemical-Mixing-Head-System

RTLF-2400

RTLF-2400 is a fully automatic continuous foaming line designed for large-scale production with foam densities from 10–50 kg/m³. It delivers stable performance, high output, and easy operation—ideal for factories requiring consistent quality and high efficiency.

  • Significantly Increase Production Capacity & Order Handling Ability
  • Lower Raw Material Waste & Improve Profit Margins
  • Stable Foam Quality & Fewer Customer Complaints
  • Lower Maintenance Cost & Long-Term Reliable Operation

Continuous Foaming Machine(RTLF-2400)

The RTLF-2400 is engineered to deliver stable, efficient, and cost-effective continuous foaming performance. Its accurate chemical dosing system significantly reduces raw-material loss, increasing profit margins per block.

With stable foaming height, consistent density, and reduced scrap rate, the machine ensures reliable product quality for mass-production applications in furniture, mattresses, packaging, footwear, and related industries.

RTLF-2400 provides a powerful upgrade. By increasing throughput, shortening delivery times, and minimizing downtime, it enables manufacturers to take on larger orders, enhance competitiveness, and maintain long-term stable operations.

RTLF-2400 is not just a machine—it’s a tool that boosts productivity, lowers costs, improves quality, and helps you win bigger clients.

Technical Data

 

Oven Height17.5m
Foam height1.0-1.3m
Foaming width1.0–2.3 m
Foaming density10–50 kg/m³
Total power160 kW
Total output100–300 kg/min
Conveyor belt length17.5 m
Side board adjustment width0.95–1.3 m
Conveyor belt speed0–8.0 m/min
Mixing head power37kw
Air compressor7.5 kW (10HP) ×1,2.2 kW (3HP) ×1
Cutting unit1 set
Machine external size (L×W×H)L34000 × W4550 × H4200 mm

 

Four Unique Advantages

RTLF-2400-Mixing-Head-System
Automated dosing and mixing system

Precise Chemical Metering

RTLF-2400 uses a high-precision automated chemical metering system to ensure accurate formula ratios, stable foam density, reduced raw material waste, and consistent foam quality during long-term continuous production.

Designed for large-volume output

High Continuous Production Capacity

With an output capacity of up to 100–300 kg/min, RTLF-2400 supports true continuous foaming production, enabling manufacturers to handle large orders efficiently and significantly shorten delivery times.

RTLF-2400-high-continuous-output-foaming-line
RTLF-2400-Production-Line-Overview
Uniform height and density control

Stable Foaming Performance

The foaming height and width remain stable throughout the entire production line, resulting in smooth foam block surfaces, consistent density, lower scrap rates, and higher finished product yield.

PLC touch-screen intelligent control

Simple Operation & High Automation

Equipped with a PLC touch-screen control system, RTLF-2400 allows operators to easily manage formulas, adjust parameters, and monitor production, reducing labor dependency and simplifying daily operation.

RTLF-2400-PLC-Control-Panel
Is your Continuous Foaming Machine suitable for large-scale continuous production?

Yes. our  RTLF-2400 contionuous foaming machine is specifically designed for large-scale continuous foaming production, with an output capacity of 100–300 kg/min. It allows you to run long, stable production cycles and easily handle high-volume orders.

How stable is the foam quality during long-term operation?

Our RTLF-2400 contionuous foaming machine uses a high-precision chemical metering and mixing system to ensure stable density, uniform height, and consistent foam structure throughout the entire production process, even during continuous operation.

Will this machine help reduce raw material waste?

Yes. Accurate chemical dosing and stable foaming control significantly reduce material loss and scrap rate. This helps you lower production costs and improve profit margins per foam block.

What kind of support do you provide after installation?

We provide installation guidance, commissioning support, and operation training. Our team ensures RTLF-2400 runs smoothly and reaches stable production as quickly as possible.

Can the production line be customized according to our factory layout?

Of course. Our  contionuous foaming machine can be configured based on your production requirements, factory layout, and capacity needs, including conveyor length and functional modules, ensuring the line fits your site perfectly.

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