RTFR
The RTFR rebonded foam production line is designed for efficiently mixing crushed foam scraps with adhesive and compressing them into high-density, high-strength rebonded foam blocks. This production line greatly improves output efficiency, reduces labor intensity, and ensures stable, continuous production for manufacturers handling large volumes of recycled foam materials.
- High-Capacity Mixing System
Ensures uniform blending of foam scraps and adhesive. - Stable Hydraulic Pressing
Delivers consistent density and strong bonding strength. - Dual Mold Continuous Production
Increases output with minimal downtime
Rebonded Foam Production Line ( RTFR)
By integrating automated mixing, precise molding, and high-pressure forming, the RTFR production line helps manufacturers reduce labor costs, improve material utilization, and achieve consistent foam quality.
It is an ideal solution for factories looking to upgrade recycled foam production with higher efficiency, lower operating costs, and long-term reliability.
Technical Data
- RTFR
| Model | RTFR-10A (with steam) | RTFR-10C (dual mold + automatic system) |
| Mixing volume | 10m³ | 12m³ |
| Stirring speed | 40 r/min | 40 r/min |
| Oil pressure | 12000 kg | 12000 kg × 2 |
| Total power | 18.2 kW | 20.7 kW |
| Machine weight | 4300 kg | 5000 kg |
| Machine size | L7000×W4000×H5000 mm | L9000×W4000×H5000 mm |
| Molding tank | L2050×W1550×H1800 mm (1 pcs) | L2050×W1550×H1800 mm (2 pcs) |
Four Unique Advantages
Automatic High-Capacity Mixing System
The high-capacity mixing tank ensures thorough and uniform blending of foam scraps and adhesive, delivering better bonding strength and higher-quality foam blocks.
High-Pressure Hydraulic Molding System
The reinforced hydraulic system provides stable, powerful compression, producing foam blocks with uniform density and excellent durability.
Steam-Assisted Curing System
The steam-assisted curing system accelerates the curing process, enhances bonding strength and significantly increases daily production capacity.
Dual-Mold System
The dual-mold structure enables simultaneous pressing and material loading, ensuring continuous production and dramatically increasing output.
Automatic Metering, Weighing, Gluing & Cleaning System
The fully automated system precisely controls glue dosing, performs automatic gluing and cleaning, reduces human error and ensures consistent production quality.
With dual mold continuous production and optional steam curing, the RTFR line significantly increases output compared to traditional rebonding methods, especially for high-volume production.
No. Our rebonded foam production line is designed for simple and intuitive operation. Automation significantly reduces manual labor, allowing stable operation after basic training.
We provide detailed installation guidance, remote technical support, and commissioning assistance to ensure smooth operation and fast production start-up.
The rebonded foam production line series is widely used for producing rebonded foam for mattresses, furniture, footwear, packaging, sound insulation, and automotive foam applications
Yes. The RTFR production line is designed with scalability in mind. Automation modules and production capacity can be upgraded to support future expansion.